A Sheet Former is a laboratory device used in the paper-making process to create sheets for testing the properties of paper or paper pulp. The manual model of the sheet former typically involves the use of a frame and a mold to form sheets simulating part of the paper-making process on a small scale.
Here’s a general overview of a Manual Sheet Former with a Table setup:
Key Components:
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Forming Table:
- A flat surface on which the hand sheet is made.
- Often made of stainless steel or other non-corrosive material.
- Has a mesh or wire cloth that supports the pulp slurry and helps form the sheet.
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Forming Mold:
- A rectangular or square frame, often made of metal.
- The mold is placed onto the forming table.
- It has a fine mesh at the bottom that allows water to drain out while retaining the pulp fibers.
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Deckle:
- The deckle is a removable piece that attaches to the edge of the mold to control the dimensions of the paper sheet.
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Couching Felt:
- A soft felt material used to transfer the sheet from the forming table to a drying surface. It helps in absorbing excess water from the sheet.
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Vacuum System (optional):
- Some manual models include a small vacuum pump to assist in the drainage of water from the pulp slurry.
General Process for Making Hand Sheets:
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Prepare the Pulp Slurry:
- Mix paper pulp with water in a container to create a slurry with the desired consistency.
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Forming the Sheet:
- Dip the mold into the pulp slurry, ensuring the pulp is evenly distributed.
- Lift the mold and allow excess water to drain off.
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Couching the Sheet:
- Place the mold on the forming table, and remove the mold carefully, leaving the wet sheet on the table.
- Lay a couching felt over the wet sheet and press gently to absorb excess water.
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Drying:
- Remove the felt and carefully transfer the wet sheet to a drying surface, such as a pressing board or hot plates.
- Press or air-dry the sheet to remove more moisture.